fulltimin

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Joined: 12/14/2003

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Ever have one of those days, when what you expected to happen, didn't?
Yea, me neither........... LOL
Pics coming.
If you want to do something, you will find a way.
If you don't, you will find an excuse.
-------------------------------------------------
Good judgement comes from experience.
A lot of experience, comes from bad judgement.
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fulltimin

Home is where we Park It.

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Joined: 12/14/2003

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Ok, after the failure with the screws above, I decided to use the structural adhesive, and re-test on the same 20" square box.
So, I sanded the edges of the aluminum, to remove the shine, and give it some "tooth" for the adhesive to grab onto.
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fulltimin

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Next, is to add a small amount of adhesive around the outside, then flip it over and set it on top of the wood box.
Then I put some weight on top, to help hold the aluminum down, and give the adhesive a chance to cure.
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fulltimin

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Next is put the box on the ground and get ready to apply weight.....
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fulltimin

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And BOOM. As you can see in this picture, I didn't even get all the weight on top of this, and - straight to the ground.
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fulltimin

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So, looking at the failure, we can see that the adhesive, stuck to the wood, but not to the aluminum, for the most part.
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fulltimin

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Ok, back to the drawing board. Let's use a more coarse grit on the aluminum, and re-try this test again.
So, here we sanded off the edges, again, even more than last time, then cleaned it up with lacquer thinner, and let it dry.
![[image]](http://paddleupstream.com/mohorebuild/speedgrip6.jpg)
Then, added another bead of adhesive, and added weight, to let it cure again, so I can re-test.
Let me say this. This is not the fault of the adhesive. I have tested this stuff with other things, and have not had a failure like this. This has to be a failure, of not having the surface properly prepared, for the adhesive.
My fault, not the adhesive.
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fulltimin

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Adding more money to this project. I bought a roll of aluminum flashing, that is 20" x 50' long, to use under the floor.
$534.38 plus the flashing @ $52.44 = $557.98.
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fulltimin

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Also adding 2 of these tubes of adhesive. $74.56
$557.98 + $74.56 = $632.54
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fulltimin

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Also, bought 2 more pieces of steel, 1" x 1.5" x 24', that will go into the passenger side wall. I need to add a few studs there, to match the 2' on center studs that are on the drivers side.
Adds another $72.00 to the bill.
$632.54 + $72.00 = $704.54
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