Bruce Brown

Northern NY

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Joined: 06/01/2001

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^^^ That's good stuff. More places are now bonding instead of welding. 3M makes a bunch too, that's what I normally use. Years ago I "glued" a new dogleg into our Explorer. The bond was stronger than the metal - ask me how I know.
There are 24 hours in every day - it all depends on how you choose to use them.
Bruce & Jill Brown
2008 Kountry Star Pusher 3910
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fulltimin

Home is where we Park It.

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Joined: 12/14/2003

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Bruce Brown wrote: ^^^ That's good stuff. More places are now bonding instead of welding. 3M makes a bunch too, that's what I normally use. Years ago I "glued" a new dogleg into our Explorer. The bond was stronger than the metal - ask me how I know. ![doh [emoticon]](http://www.coastresorts.com/sharedcontent/cfb/images/doh.gif)
What did you do????? Lol.....
If you want to do something, you will find a way.
If you don't, you will find an excuse.
-------------------------------------------------
Good judgement comes from experience.
A lot of experience, comes from bad judgement.
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fulltimin

Home is where we Park It.

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Ok, next is a test of the strength of aluminum, which is screwed to plywood. I wanted to see how it would hold up to weight being put on it.
So, I looked at the side of the motor home, and found that the rivets that hold the bottom of the siding onto the motor home were about 4 1/4 inches apart.
Pic below.
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fulltimin

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So, I built a box out of 2" x 3" lumber, and about 20 inches square.
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fulltimin

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And then I screwed the aluminum to the wood frame. I used aluminum screws, and spaced them 4 1/2" apart.
The aluminum is about .010" thick. That is 10/1000 of an inch thick. Not very thick by any means.
You can see the white heads of the screws in this pic.
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fulltimin

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And the bottom of the box, with the aluminum screwed fast.
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fulltimin

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So, it's time to put some weight on this little puppy......
![[image]](http://paddleupstream.com/mohorebuild/screws5.jpg)
Putting the same 350 + lbs on the aluminum, that I put onto the blueboard insulation.
![[image]](http://paddleupstream.com/mohorebuild/screws6.jpg)
You can see the screw heads, all around the edge of the aluminum.
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fulltimin

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And BAM. Fifteen seconds later, we have this failure.
![[image]](http://paddleupstream.com/mohorebuild/screws7.jpg)
As you can see, the screws remain in place, and the aluminum pulled through the screws.
I know, I know, what do you expect out of such thin aluminum?
Tomorrow, I plan on having a test of using another piece of aluminum from the same roll, but gluing it to the same frame.
I will be using the Norton speedgrip structural adhesive, that was shown in an earlier post.
We will see how that holds up, compared to the screws.
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fulltimin

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A little better shot of the top of the aluminum, after the failure.
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fulltimin

Home is where we Park It.

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And one more view.....
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