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Topic: Avion truck campers - Hundreds of photos

Posted By: 67avion on 07/28/13 06:26pm

69Avion thanks for your constant encouragement to everyone including me. If we could all operate with your skill and speed!!!!

Recycler, I'm sure you can make your project as handsome and comfortable as you like. Its a matter of time, perserverance and a little cash.

69Cayo, Dennis I know that you have amazing skills after I saw the work you were doing. Looking forward to seeing some more photos.

rfuerst911sc, I recall when you first got your Avion how good it looked in the photos. We all learn that looks may be deceiving. But your history of restoration will win out and we'll see another beautiful, American made, work of art.

Keep it up everyone. Someday we'll have to meet in the first national Avion TC Rally.






Posted By: 69 Avion on 07/28/13 07:28pm

Having returned about a week ago from a 5,000 mile trip with my Avion camper, I can tell you that the camper is still in style. Many of the places where we stopped, folks would come over to check out the rig. It happened a couple of times at grocery stores and also at gas stations.
I stopped by the Glacier TC rally that was a great event. There were a lot of nice rigs, all of them newer than the Avion, and built with modern manufacturing techniques. Even though the new rigs are shiney and bright, I don't think that any of them will provide a comfortable and safe environment for camping any better than an old Avion. If a person has the time and skill to recondition one of these old gems, the work will be worth it. Many of the new rigs have the north/south sleeping araingement, rather than the east/west, but they are also much larger and much heavier. Having a slide out is handy, but it is also heavier and just another place to leak and to maintain.
I have to say that the old Avion worked out as well as I could have hoped for and it provided a great camping experience. With a little care, and some luck, it should last to be 100 years old.
To all the folks on this thread, keep up the good work. A nice Avion Camper rally would be something fun to do next summer.


Ford F-350 4x4 Diesel
1988 Avion Triple Axle Trailer
1969 Avion C-11 Camper


Posted By: 67avion on 07/28/13 07:51pm

Well, one last note tonight. I was working in the Avion as evening came on and the light was just terrific. Begging everyone's indulgence, I am posting the last of the photos from today.

[image]

This is looking forward on the right hand side. you can see the LED lights that I mounted under the cabinets, the demountable table, and the glow from the radio.

[image]

A view of the end of the kitchen area with the Corian countertop, SS sink, high nozzle faucet, small fan and LED lights under the cabinet.


Posted By: sabconsulting on 07/28/13 11:14pm

Wow - very classy. Great job there and thanks for posting updated pictures.

All the best,

Steve.


'07 Ford Ranger XLT Supercab diesel + '91 Shadow Cruiser - Sky Cruiser 1
'98 Jeep TJ 4.0
'15 Ford Fiesta ST
'09 Fiat Panda 1.2



Posted By: garryk6 on 07/29/13 12:55am

67avion wrote:

Well, one last note tonight. I was working in the Avion as evening came on and the light was just terrific. Begging everyone's indulgence, I am posting the last of the photos from today.

[image]

This is looking forward on the right hand side. you can see the LED lights that I mounted under the cabinets, the demountable table, and the glow from the radio.

[image]
Where did you get your LED lights? Name? Specs?

I wish I had your talents... I am just a wanna be carpenter...not a finish carpenter.... But I am making progress. Yours looks GREAT!

Garry
A view of the end of the kitchen area with the Corian countertop, SS sink, high nozzle faucet, small fan and LED lights under the cabinet.



Garry K
Wife + 4 kids
Retired Military Family.... Alway's on the move....
2002 F350 CCSB 5.4 6spd 4x4 in AK
1966 Avion C-10 Truck Camper



Posted By: 67avion on 07/29/13 08:09am

garryk6 wrote:

Where did you get your LED lights? Name? Specs?


Garry, I picked up those lights way back when I first started working on the Avion....in terms of LEDs that was the stone age. I think you're better off shopping for more current LED lights. For instance, the lights under the right cabinets are referred to as "puck lights". They are used in marine applications as well as RVs. Here is one source of many: http://www.rockler.com/product.cfm?page=25130 Be sure to get the warmer lights.

As to the cabin lights, they are called "double dome" or "pancake lights". They are all over the place, especially eBay. Just be sure to note how many LEDs are contained in the light (you want a large number) and the Kelvin temperature (you want to stay near 4500 degrees or thereabout).

And, be sure that my carpentry skills are below average. I have a crew that works with me and they are the ones who do the really nice work. I am better at refinishing, but that's because its tedious and boring.

I do insist on high quality, so I am not adverse to tearing out something or re-doing it several times until its right. But the truth is that unless the RV you're working on has powerful underlying structure you're wasting your time...you'll never get it right. Even the Avion was subject to occasional poor workmanship as 69Avion has pointed out. But as he has also noted, its one of the very few truck campers that may last for a century.

We call these campers "classics" for good reasons: they're strong and aerodynamically well designed; they're relatively light and well laid out; and they're intrinsically beautiful objects.

They're one of the few half century old RVs that is worth the investment of time and money.


Posted By: ticki2 on 07/29/13 09:30am

67avion wrote:





And, be sure that my carpentry skills are below average. I have a crew that works with me and they are the ones who do the really nice work. I am better at refinishing, but that's because its tedious and boring.






Do you happen to know what the original finish on the woodwork was , varnish , lacquer ,... ?


'68 Avion C-11
'02 GMC DRW D/A flatbed


Posted By: 67avion on 07/29/13 11:22am

I am not sure about the OEM finish. I would judge it to be varnish. It had a sort of "cakey" quality where it was failing. That is probably a result of water damage, but its different from lacquer which "sheets".

[image]

This is a close up of a piano top that had been lacquered in the 1950s or 60s.Its much harder to restore.

In the case of the Avion furniture, I sanded it down with ever increasing gauge sandpaper - finishing around 220 grit. I finished with spar varnish which is oil based, gives good uv protection, and is easy to repair in the future.


Posted By: rfuerst911sc on 08/02/13 05:57am

OK guys need some advice. I'm now in the planning stage of how I'm going to replace the passenger side wing. I have the entire outer perimeter removed with all foam removed. The bottom layer of 1/4 " plywood I cut it in half length wise because the portion towards the outside was spotty ( soft ) but the inside that is stapled to the inner cleat is rock solid. So I'm going to piece ( butt joint ) the bottom 1/4 " layer ( new to old ) and then start laying up the balance which will overlap the butt joint. It may not be ideal but once every layer is glued up, screwed along the outer perimeter top and bottom and finally sandwhiched with through bolts for the Stable Lift top plate I don't think it's going anywhere. So should I lay this up with foam like the factory or do it all in plywood ? I'm going to have to do the layup in place vs. outside the camper so may do a layer one day, let it dry and do the next layer etc. until done. Anyone else done it this way ?


Posted By: ticki2 on 08/02/13 08:37am

Did some testing yesterday on the cabinet finish . Alcohol didn't touch it so not shellac . Lacquer thinner didn't do it so not lacquer . Formby's Furnature refinisher ( toulene ,methenol ,acetone ) took it off . Cleanwoode ( toulene , acetone , isopropyl alcohol ) took it off . So I'm thinking from these results the original finish was/is varnish . It seems the Cleanwoode is a little less toxic ( difference in alcohols )and is also cheaper .


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