Coast Resorts Open Roads Forum: Truck Campers: Happijac lubrication
Open Roads Forum Already a member? Login here.   If not, Register Today!  |  Help

Newest  |  Active  |  Popular  |  RVing FAQ Forum Rules  |  Forum Posting Help and Support  |  Contact  

Search:   Advanced Search

Search only in Truck Campers

Open Roads Forum  >  Truck Campers

 > Happijac lubrication

Reply to Topic  |  Subscribe  |  Print Page  |  Post New Topic  | 
Page of 23  
Prev  |  Next
MTBob

Montana

Senior Member

Joined: 07/17/2008

View Profile


Offline
Posted: 08/24/10 07:43pm Link  |  Quote  |  Print  |  Notify Moderator

wnjj wrote:

Super_Dave wrote:

Maybe I haven't ever looked close enough but is there anywhere on the jack that tells you what model # it is?


I think there are stickers on mine. You likely have 4600 like I do. I think those are the only model with quick release levers.


My 2002 4100's have a quick release lever.


Bob
2002 10-2000RR Northern Lite
2008 Chevy 3500 DMAX, SRW,
2001 Lund 1700 Fisherman

MTBob

Montana

Senior Member

Joined: 07/17/2008

View Profile


Offline
Posted: 08/24/10 07:42pm Link  |  Quote  |  Print  |  Notify Moderator

bigfootford wrote:

When I lubed my 4600 for the first time they were really rough. I used my 1/2 inch drill attached to the end of the screw and ran it back and forth the whole length about 20 times adding grease and wiping off the excess at the end of the full in and full out runs. They freed up and were slick as could be.

When I found a rough spot I would run it back and forth right there, adding wd40 and then grease. I inspected the area of the screw but found no damage. I think old dry grease/ shavings/rust was caked in the screw threads. Jim


IMHO, I am not a fan of WD40 for other than applying to unimportant places, i.e. lawn mower wheel axles... or, better yet, for coating bass lures (great for catching fish!). I carry a couple cans in the boat all the time. I wouldn't use it on a HJ, the stuff has a tendency to gum up after a while and, frankly, I don't think it has all that good lubrication properties. If you want to use a light weight oil, I'd recommend something like TriFlow or Lubriplate spray oils. WD40 does work great as a lubricant when machining aluminum.

jjinatx

Austin, TX, USA

Senior Member

Joined: 11/25/2003

View Profile



Good Sam RV Club Member

Offline
Posted: 08/24/10 07:13pm Link  |  Quote  |  Print  |  Notify Moderator

stevenal wrote:

The hanger trick didn't work for me. Anyone know of a two jaw long narrow gear puller that would fit in the tube?


Stevenal,

I used a 3 or 4" piece of R45 welding rod - may be a bit stiffer than a coat hanger. Don't put much of a hook on it - mine is just a straight 90 deg bend and is not very long - it fits between the vertical shaft and the bevel gear. I also put another hook at the top end and either grip it with a folded rag or a pair of needlenose. Popped all 4 off at least once easy as pie. And be careful where you do it, because they can go flying.

-jj


Current Rig: 2017 F350 Crew Cab Short Bed 4X4 Powerstroke, 2018 Grand Design Reflection 29RS. Dearly Departed: 2003 GMC Sierra 3500 Dually, 2002 Bigfoot 25C10.6.


wnjj

Cornelius, Oregon

Senior Member

Joined: 01/11/2007

View Profile


Offline
Posted: 08/24/10 02:46pm Link  |  Quote  |  Print  |  Notify Moderator

Super_Dave wrote:

Maybe I haven't ever looked close enough but is there anywhere on the jack that tells you what model # it is?


I think there are stickers on mine. You likely have 4600 like I do. I think those are the only model with quick release levers.

wnjj

Cornelius, Oregon

Senior Member

Joined: 01/11/2007

View Profile


Offline
Posted: 08/24/10 02:44pm Link  |  Quote  |  Print  |  Notify Moderator

stevenal wrote:

The hanger trick didn't work for me. Anyone know of a two jaw long narrow gear puller that would fit in the tube?


Have you tried holding constant pressure up on the hanger hook then tapping down on the shaft? Otherwise find something a little stiffer like bucket handle maybe?

Super_Dave

Harrisville, UT

Senior Member

Joined: 01/19/2007

View Profile


Offline
Posted: 08/24/10 02:41pm Link  |  Quote  |  Print  |  Notify Moderator

Maybe I haven't ever looked close enough but is there anywhere on the jack that tells you what model # it is?


Truck: 2006 Dodge 3500 Dually
Rig: 2018 Big Country 3155 RLK
Boat: 21' North River Seahawk


stevenal

Newport, OR, USA

Senior Member

Joined: 03/16/2004

View Profile


Offline
Posted: 08/24/10 01:25pm Link  |  Quote  |  Print  |  Notify Moderator

The hanger trick didn't work for me. Anyone know of a two jaw long narrow gear puller that would fit in the tube?


'18 Bigfoot 1500
Torklifts and Fastguns
'17 F350 Powerstroke Supercab SRW LB 4X4

wnjj

Cornelius, Oregon

Senior Member

Joined: 01/11/2007

View Profile


Offline
Posted: 08/24/10 10:38am Link  |  Quote  |  Print  |  Notify Moderator

RichieC wrote:

I bought some used happijacs from a dealer that have the quick release.
These jacks are so well lubricated that the extension would start to extend on it's own from gravity when the quick release lever was activated.
IMHO, that's the way they should work.


Don't assume too much from the way it moves. Only one of my four jacks moves that easily right now. It's the only original one (now almost 4 years old). The other three I sent back to Happijac when they were 2 years old for a paint issue and they retubed them (free re-build for me [emoticon] ). When they came back they move much harder manually. My theory is there is more grease in the rebuilt ones than the original one. I'd be willing to bet the used jacks you got will need refreshing sooner than you think.

A couple of years ago my brother rebuilt his and had the same thing happen. More grease meant harder to move when released. I don't think that's a bad thing.

bigfootford

Fair Oaks, California

Senior Member

Joined: 12/03/2002

View Profile



Good Sam RV Club Member


Posted: 08/24/10 10:24am Link  |  Quote  |  Print  |  Notify Moderator

When I lubed my 4500 for the first time they were really rough. I used my 1/2 inch drill attached to the end of the screw and ran it back and forth the whole length about 20 times adding grease and wiping off the excess at the end of the full in and full out runs. They freed up and were slick as could be.

When I found a rough spot I would run it back and forth right there, adding wd40 and then grease. I inspected the area of the screw but found no damage. I think old dry grease/ shavings/rust was caked in the screw threads.

Jim

* This post was edited 08/26/10 07:42am by bigfootford *


2000 2500 9.6 Bigfoot,94 F250, Vision 19.5, Mich 245/70XDS2's, Bilstein shocks, air bags/pump, EU2000, PD 9260,Lifeline 100ah, 200W. solar, Morningstar Sunsaver 15A/ display panel, Trimetric, Delorme/laptop, Holux gps rec,led lights, Wave-3 heat.

jjinatx

Austin, TX, USA

Senior Member

Joined: 11/25/2003

View Profile



Good Sam RV Club Member

Offline
Posted: 08/24/10 09:54am Link  |  Quote  |  Print  |  Notify Moderator

MTBob,

I took apart the clutch in the motor that was popping and could see that it had indeed been recently slipping. Mine is a bit different than yours. It has 6 ball bearings that are smaller than yours. Also, I tested the torque on the clutch nut of a different motor and it looked to be about 30 - 35 inch-pounds, so that's what I set the one I took apart to.

-jj

Reply to Topic  |  Subscribe  |  Print Page  |  Post New Topic  | 
Page of 23  
Prev  |  Next

Open Roads Forum  >  Truck Campers

 > Happijac lubrication
Search:   Advanced Search

Search only in Truck Campers


New posts No new posts
Closed, new posts Closed, no new posts
Moved, new posts Moved, no new posts

Adjust text size:




© 2025 CWI, Inc. © 2025 Good Sam Enterprises, LLC. All Rights Reserved.