Coast Resorts Open Roads Forum: Dexter HD Suspension & EZ-Flex Install (long w/ pictures)
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 > Dexter HD Suspension & EZ-Flex Install (long w/ pictures)

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jz1028

North Florida

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Posted: 07/30/09 08:10pm Link  |  Quote  |  Print  |  Notify Moderator

Problem solved with the misaligned shackle. As suggested, I pressed out the offending bolt and reseated it with the shackle plate in place to hold it straight as it was pressed back in because it was trying to go in canted again. I am guessing like others that Dexter does not mention orientation of the holes in the shackle assys. I emailed them and will post if they reply.

JBarca

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Posted: 07/30/09 09:55pm Link  |  Quote  |  Print  |  Notify Moderator

LAdams wrote:


Or maybe Dexter is outsourcing these items to China as well as their bearings [emoticon]

Les


Les, China, no. India. Mine is stamped made in India


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JBarca

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Posted: 07/30/09 09:58pm Link  |  Quote  |  Print  |  Notify Moderator

jz1028 wrote:

John,

The photo with your hand holding the shackle assy looks like the ones I got. It looks to me that the holes are facing downward at 6 o'clock. Am I missing something in the photo?

My bolts are canted inward toward each other. If they were canted outward, I would just put them in a vise or use a large c-clamp to align them to get into the shackle plate. It makes me mad that two are perfect and two are messed up. There should be some check for this at the factory. I guess there is no such thing as QA there.


Hi JZ

Yes my shackle grease look like 6:00 but when installed they turn 45 degree making them sort of 8:00...

I see you over came the problem

Good.

Glad you got it worked out.

John

LAdams

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Posted: 08/05/09 07:54am Link  |  Quote  |  Print  |  Notify Moderator

JBarca wrote:

Les, China, no. India




GOOD GRIEF!!! [emoticon] [emoticon] [emoticon]


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shenandoah75

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Posted: 08/16/09 05:00am Link  |  Quote  |  Print  |  Notify Moderator

Les, Awesome wright up - did mine yday... though i am slow as molasses and i figured i'd be lucky to get one side done each day, but i did em both in just over 6 hours... My 7 and 4 year old boys helped me a little early on but left me later in the day and i was on my own. I really recommend a second pare of hands - esp when using the HF tool.

The harbor freight tool was awesome. Banging in the bolts with a "pipe" didn't work. The holes were simply to tight. I had to press them in first (with the tool in the middle of the metal), back them out with another c clamp so i could remove the BF tool, then press em back in for final...

I too had trouble getting grease in some it was easier when vehicle was raised). Can't wait to tow with it... I had two shackles where the pre inserted bolts were in the right plane. Two weren't and again the HF tool was invaluable.


BTW as you can see in my sig, mine is a light model and you can see how badly the bushing were even on a lighter trailer. I'd estimate we have ~20000 miles on it. So i think everyone should either do the E-Z or at least the original HD kit. But with the Dexter sale price, this was a good bet...

[image]

[image]

-brad

* This post was edited 08/16/09 05:12am by shenandoah75 *


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JBarca

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Posted: 08/16/09 08:27am Link  |  Quote  |  Print  |  Notify Moderator

Brad

Good Job!!!

You have continued to validate the service life of the nylon bushing sets. Not much. They can actually wear thru in less then the 20K.

It is not that much of a stretch to believe many TT’s now in use are riding around on steel on steel. Unless someone points this out to you, you never give it a thought. We “think” TT’s are made like automotive so we do not give it a thought. When was the last time on an auto leaf spring suspension did one change out spring pin bushings???

Hopefully some day these suspension upgrades will become standard in new TT’s or at least offered as an option. The cost of bronze greasable bushings and heavy duty shackles from day 1 is close to peanuts.

John

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Posted: 08/16/09 09:12am Link  |  Quote  |  Print  |  Notify Moderator

JBarca wrote:

Brad

Good Job!!!

You have continued to validate the service life of the nylon bushing sets. Not much. They can actually wear thru in less then the 20K.

It is not that much of a stretch to believe many TT’s now in use are riding around on steel on steel. Unless someone points this out to you, you never give it a thought. We “think” TT’s are made like automotive so we do not give it a thought. When was the last time on an auto leaf spring suspension did one change out spring pin bushings???

Hopefully some day these suspension upgrades will become standard in new TT’s or at least offered as an option. The cost of bronze greasable bushings and heavy duty shackles from day 1 is close to peanuts.

John


In my case, heavy squeaking driving and bouncing thru the park was a good clue that something wasn't right. [emoticon]


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LAdams

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Posted: 08/21/09 10:13pm Link  |  Quote  |  Print  |  Notify Moderator

Awesome job Brad - John and I continue to wonder why trailers like all of ours come with "plastic" bushings [emoticon] Good Grief!!

Les

Learjet

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Posted: 08/22/09 09:49am Link  |  Quote  |  Print  |  Notify Moderator

LAdams wrote:

Awesome job Brad - John and I continue to wonder why trailers like all of ours come with "plastic" bushings [emoticon] Good Grief!!

Les


I went by my dealers lot the other day and did see some EZ-Flex's installed on some new trailers. [emoticon]

JBarca

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Posted: 08/23/09 07:27pm Link  |  Quote  |  Print  |  Notify Moderator

Learjet wrote:

LAdams wrote:

Awesome job Brad - John and I continue to wonder why trailers like all of ours come with "plastic" bushings [emoticon] Good Grief!!

Les


I went by my dealers lot the other day and did see some EZ-Flex's installed on some new trailers. [emoticon]


Learjet

Did you notice any grease fittings on the spring pins and heavy duty shackles? I have seen the Trail Aire rubber equalizer installed new on TT's but the same old plastic bushings and thin shackles.

I guess a glimmer of hope is that at least the rubber equalizer is starting to show up.

John

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