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 > Anyone interested in 83 Pace Arrow Tear down and Rebuild?

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fulltimin

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Posted: 11/29/21 08:21pm Link  |  Quote  |  Print  |  Notify Moderator

Since some of the plywood is longer than others, I also needed to secure the other end.

As you can see, I used a piece of plywood, a clamp, a 2x3, the fence that I use with my portable router, and shelving... to clamp it until it dries.



[image]



Sometimes, I just use what's available, and figured this would work.


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fulltimin

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Posted: 11/30/21 09:04pm Link  |  Quote  |  Print  |  Notify Moderator

After a bit of patience, and some time, and we end up with "new" plywood that is thicker, and much stronger. Now to assemble a new box.



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Lt46

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Posted: 12/01/21 05:57am Link  |  Quote  |  Print  |  Notify Moderator

As a casual observer, I can appreciate using scrap wood where possible. But, has your frugalness caused you to lose sight of the application? My thought is marine grade plywood would have been a much better choice considering where it's going to live. The bath is a very wet and humid environment.


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sundancer268

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Posted: 12/01/21 04:09pm Link  |  Quote  |  Print  |  Notify Moderator

I would think if the floor covering is a solid sheet of vinyl with no seams the plywood be well protected. You could also coat all sides and edges with Epoxy and it would probably last longer than the rest of the coach.


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fulltimin

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Posted: 12/01/21 08:23pm Link  |  Quote  |  Print  |  Notify Moderator

Lt46 wrote:

As a casual observer, I can appreciate using scrap wood where possible. But, has your frugalness caused you to lose sight of the application? My thought is marine grade plywood would have been a much better choice considering where it's going to live. The bath is a very wet and humid environment.




Haven't lost site of the application. Agreed that the shower area will be a very humid application.

All that wood that is being used in the shower area will be covered by something or the other which will make it waterproof. Could be Por15, Fiberglass, Epoxy, FRP glued to the plywood, but something will be there to protect it.

Thanks for the post.

fulltimin

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Posted: 12/01/21 08:24pm Link  |  Quote  |  Print  |  Notify Moderator

sundancer268 wrote:

I would think if the floor covering is a solid sheet of vinyl with no seams the plywood be well protected. You could also coat all sides and edges with Epoxy and it would probably last longer than the rest of the coach.




Correct. As long as it is covered with something waterproof, it will be fine.

Thanks for the post.

fulltimin

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Posted: 12/03/21 08:58pm Link  |  Quote  |  Print  |  Notify Moderator

Cut the 4 sides to correct length and width. Pull out the Kreg jig and drill a bunch of holes.

Apply glue, set the screws, check the square of the box, and then..... wait for the glue to dry.



[image]

fulltimin

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Posted: 12/05/21 09:22pm Link  |  Quote  |  Print  |  Notify Moderator

Well, well, well..... Nothing like measuring twice, cut once and assembling. Yeehaw!

Then you check your work and find this.....



[image]



[image]



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Measure twice, cut once... but you never hear anyone talk about assembly. There is a right way, and a wrong way. Obviously, I chose the wrong way here.

When I measured, I had planned on putting the ends of said box, at the end of the long piece, and somehow during installation, I put the end pieces on the side of the long piece. (see pic 2).

This way, it made the box, 1" shorter from side to side, and 1" longer from front to back. Yea, it didn't fit.

fulltimin

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Posted: 12/05/21 09:25pm Link  |  Quote  |  Print  |  Notify Moderator

Soooo, I proceeded to cut the one end off of the box, and used my router to trim the side pieces a little bit.



[image]



While we're at it, lets just trim off the corner of the table under the jig, as well.......



[image]

fulltimin

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Posted: 12/05/21 09:27pm Link  |  Quote  |  Print  |  Notify Moderator

I then, drilled additional holes in the side pieces for the Kreg screws.



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