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| Topic: Avion truck campers - Hundreds of photos |
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Posted By: 69 Avion
on 12/09/14 07:29pm
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One person did a real nice job building an aluminum tubular framed lower section for his Avion. That is what I wanted to do, but my Avion's original structure was still in good condition. Many new campers have basements, so that becomes a "joist type" structure that is very strong. That is hard to do on an Avion. Because of the type of construction of the lower part of the Avion, I have always intended that it stay in the truck. (or in my case, on the trailer) Ford F-350 4x4 Diesel 1988 Avion Triple Axle Trailer 1969 Avion C-11 Camper |
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Posted By: Michael 111
on 12/10/14 06:05am
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Yes, D1 takes the crown of re-building the tub. If i would have the funds or recourses, this would be the way to go. Maybe once this one so far gone in a few years. If i would load her onto a trailer than i could just load it the way she sits right now , by just converting the tool box that i have build. I thought about it but dismissed it again since i did not want pulling a trailer. |
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Posted By: 67avion
on 12/10/14 09:20am
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I agree that you have to be very careful with an unloaded coach. We rebuilt the tub...long SS screws, lots of Tempro, new angle metal along the edges, etc...but that just brought it back to its original state. I don't think it is meant to be walked on without support under the tub. Having said that, I am not worried about the water levels and other weight. Its the live weight that I think could cause issues. Anybody else have experience with this issue? |
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Posted By: cajunavion
on 12/11/14 05:05pm
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Howdy! If you can not USE your Avion on jacks, then the floor is rotten. The Cayos confirmed they were built to use on jacks. I do not have anything special, marine plywood and epoxy. I use my C10 all the time in the air on jacks. I suppose if the 50 year floor is original I might not even speak roughly to it. My point is these things were designed beautifully and will absolutely work off truck without ANY added support. |
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Posted By: ticki2
on 12/12/14 03:49am
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Cajun , it sounds like you have replaced the floor in your C-10 . Could you elaborate on it's composition and thickness ?
'68 Avion C-11 '02 GMC DRW D/A flatbed |
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Posted By: Michael 111
on 12/12/14 07:16am
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cajunavion wrote: Howdy! If you can not USE your Avion on jacks, then the floor is rotten. The Cayos confirmed they were built to use on jacks. I do not have anything special, marine plywood and epoxy. I use my C10 all the time in the air on jacks. I suppose if the 50 year floor is original I might not even speak roughly to it. My point is these things were designed beautifully and will absolutely work off truck without ANY added support. This sounds encouraging i will reinforce my floor a bit , just because it is 40+ years old and probably in a few years think about a aluminum tub. I would love to hear from other members about their experience Cheers |
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Posted By: cajunavion
on 12/12/14 10:12am
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Howdy! Tiki I learned it all from yall. This site has certainly inspired me. I replaced the entire wood structure with marine grade plywood. 2 3/4 sheets laminated and staggered together with West Systems Epoxy in the floor and bulkhead. 1/2 and 3/4 sheets in the wings and loft recessed the screws together with stainless steel screws. I did add a foot to the loft and screw it to the bulkhead. No added brackets, bracing, or angle irons. I know I have added weight to the orignal system water tanks, etc. This thing is rock solid, and believe me there is no appreciable floor deflection with 5 adults bouncing around inside, on jacks, no extra support. The design is incredible, if all campers were only designed this way! |
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Posted By: D1trout
on 12/12/14 10:51am
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Gents, I'm having some technical issues with Photobucket but I'll hope to make myself clear writing about the floor and support issues that have been raised. The floor in my C11 was a sandwich of 1/4" ply - 1.5" green foam - another layer of 1/4" plywood. Then it had some sort of exterior roofing compound-type material on the outside bottom. The floor inside had linoleum. It was pretty bombproof. I had no issues walking around on it while it was on jacks. When I reattached the shell to the the 1.5" square tube aluminum frame, I found that lifting the rig by the jacks alone caused a very small amount of deflection at the rear ends of the wings. That was before I added the aluminum sheer panels at the ends of the wings. In the original Avion design/construction, they were two layers of plywood, perhaps 1/2" each, The point is that I believe as long as the floor is structurally sound and the plywood sheer panels at the end of each wing are sound, you should be able to walk up and down inside without any issue. I believe the only caveat I've seen from Avion (or read somewhere else) was to lower the camper as far down as possible on the jacks for stability. Dick |
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Posted By: 67avion
on 12/12/14 10:54am
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Cajun, that is good news. I have always proceeded with caution if the jacks are down. Partially its because I always get the willies with a 3 jack configuration. I really can't imagine five people bouncing around in the coach on 3 jacks. 1,000 live pounds plus or minus 150 pounds? And Cajuns to boot? The other part is that I repaired the tub first since there was significant delamination and rot. The sides had pulled out so far that I could drop a screwdriver onto the ground. I got into my head that the tub was subject to stress related damage. I haven't wanted to test that hypothesis. But, Cajun, you go where others have not gone before :-) on edit: You too, D1 |
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Posted By: ticki2
on 12/12/14 01:03pm
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Cajun , I think your replacement floor of 2 layers of 3/4 ply , screwed and glued is substantially stronger than the original sandwich floor of 3/8 ply , 1" styrofoam , 3/8 ply , especially if it has gotten wet a few times in it's 40 year life .
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