Coast Resorts Open Roads Forum: Truck Campers: Happijac lubrication
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oldwanderer

canada

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Posted: 06/18/09 08:53pm Link  |  Quote  |  Print  |  Notify Moderator

Great job on both the explanation and the pics, THANKS. Just printed off a hard copy of your report and will put it in my manuals binder just in case. I was wondering what type of lube hapijac recommends to use ? I can't tell from pics other than it appears to be a white grease but is it a extreme pressure type or synthetic or ?


Ken
2005 Dodge CTD
1996 bigfoot 30.1011

KKELLER14K

BEAVERTON OREGON

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Posted: 06/18/09 01:16pm Link  |  Quote  |  Print  |  Notify Moderator

Forgot to mention that the outer tube does not have a coating inside. But if you need to paint it, now would be the time! Good luck with it you all!

KKELLER14K

BEAVERTON OREGON

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Posted: 06/18/09 01:11pm Link  |  Quote  |  Print  |  Notify Moderator

I personally like to see the internals now that I have done this. It really does not take very long to do either. Zerking it is not a good idea because the internal tube moves inside the other for one...lube would only be able to get to a very limited part of the mechanism and you would have to pump in a huge amount, A big mess if you ask me...I lubed not just the entire worm gear but the bearing and square plate, where there is no way to get it in there unless you take it apart....sorry.

sirdrakejr

Las Vegas, Nevada

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Posted: 06/18/09 12:50pm Link  |  Quote  |  Print  |  Notify Moderator

If all that dis-assembly is just to lube the screw drive, why couldn't you put a hole near the bottom of the exterior tube and lube the gear just above the carrier so it carries the lubing up the screw? That way it wouldn't require dis-assembly each time? Would that NOT work?
Frank


2011 Palomino Maverick 1000SLLB on a 2004 Dodge Quadcab CTD Ram3500 SRW long bed equipped with Timbren springs, Stable Load bump stops, Rickson 19.5" wheels/"G" range tires and a Helwig "Big Wig" rear anti sway bar.


blackstx

Pittsburgh, PA

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Posted: 06/18/09 12:49pm Link  |  Quote  |  Print  |  Notify Moderator

Could the outer jack tube be drilled and tapped and a zerk fitting be placed in a area such that grease will get to the worm gear and to the bearing? Just a idea. It wouldn't be very difficult to drill and tap the tube, and It wouldn't cause any structural issues to the jack assembly.

Anyone done this yet?

Great Post!!!


2006 Dodge CC, LB 610 Cummins 6 Speed, Hellwig rear sway bar, rear air bags, 4" Superlift lift, 315X75X17 Mikey Tompson Baja ATS's on factory rims.

2004 Bigfoot 15C9.5FS nicely equipped

Reddog1

El Dorado, CA

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Posted: 06/18/09 09:46am Link  |  Quote  |  Print  |  Notify Moderator

Great post. I think these types of post are of the most value to RV.NET readers. It helps people to understand their equipment.


Wayne

Cannon George

Ojai, CA

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Posted: 06/18/09 09:26am Link  |  Quote  |  Print  |  Notify Moderator

Good post and very helpful.
The factory coating seems to be prone to rusting and I like the suggestion to consider powder (or other shop) coating.

I wonder if now would be a good time to add some strategically located small zerk fittings, to permit introduction of grease and possibly extend interval between tear-downs?

What is thickness of square tube section? This would help in calcuating maximum size hole that could be drilled and tapped in tube without compromising structural integrity.

middlecalf

Sweet, ID

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Posted: 06/18/09 07:42am Link  |  Quote  |  Print  |  Notify Moderator

Do you have any rust on the outside, and if so, did you see any rust on the inside of the column? I've had rust and paint popping on the outside which I've spot repaired, but have wondered about the inside. Concern is integrity of the column but it does look pretty stout (thick).

What about the "nut" at the top of the black column? That looks like it carries the load. It looks like a welded plate.

* This post was edited 06/18/09 07:49am by middlecalf *

ogrer

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Posted: 06/18/09 05:43am Link  |  Quote  |  Print  |  Notify Moderator

Is what is left in the outer tube, suitable to the power coat heat of 400 'f?

Cause mine are rusty too.[emoticon]

Just might have to try this.

Bob


Bob & Jan

ogrer

Norwood On

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Posted: 06/18/09 05:40am Link  |  Quote  |  Print  |  Notify Moderator

Great Write up. Nice Pics.

Bob

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