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 > Power voltage to brakes??

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otrfun

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Posted: 10/09/22 09:45am Link  |  Quote  |  Print  |  Notify Moderator

Mmaxed wrote:

Gdetrailer wrote:

Believe it or not, your IBC is much better over any of the current aftermarket controllers even with some of the short comings of it.
Absolutely not true, if his Ram is like my '15 was from the factory.

Someone at Ram decided that below 30 mph the trailer brakes would only need about 60% input. On the bigger brakes, 12" x 3" if memory served it was dangerous. More than one fellow reported rolling through an intersection. Ram did update the programming. My 2020 has very good trailer braking.
Lot of discussion ref the shortcomings of the 2013-2016 Ram IBC a few years back. The IBC on our '16 Ram 3500 never provided more than 2.2a braking current at each wheel---even with every internal preset set for absolute heavy, maximum braking. Got a full 3a powering the trailer brakes directly via battery. The IBC worked reasonably well under normal conditions. However, for emergency braking---it was sorely lacking. Bypassed the IBC and installed a Tekonsha P3. Problem solved---3a at every wheel if/when needed.

Gdetrailer

PA

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Posted: 10/09/22 11:20am Link  |  Quote  |  Print  |  Notify Moderator

otrfun wrote:

Mmaxed wrote:

Gdetrailer wrote:

Believe it or not, your IBC is much better over any of the current aftermarket controllers even with some of the short comings of it.
Absolutely not true, if his Ram is like my '15 was from the factory.

Someone at Ram decided that below 30 mph the trailer brakes would only need about 60% input. On the bigger brakes, 12" x 3" if memory served it was dangerous. More than one fellow reported rolling through an intersection. Ram did update the programming. My 2020 has very good trailer braking.
Lot of discussion ref the shortcomings of the 2013-2016 Ram IBC a few years back. The IBC on our '16 Ram 3500 never provided more than 2.2a braking current at each wheel---even with every internal preset set for absolute heavy, maximum braking. Got a full 3a powering the trailer brakes directly via battery. The IBC worked reasonably well under normal conditions. However, for emergency braking---it was sorely lacking. Bypassed the IBC and installed a Tekonsha P3. Problem solved---3a at every wheel if/when needed.


And once again, you CAN'T have AMPS without VOLTAGE.

Part of the problem with not getting more than 2.2 AMPS is from WIRE RESISTANCE. RV manufacturers take the low road on wire size, using the smallest wire gauge they can get away with. Just because the wire gauge can handle the max current of the circuit doesn't always mean it is the best size to use. Even in 120V/240V AC circuits there is a wire size table that calculates to correct wire size for the distance. Once you pass a certain length the tables tell you to use a larger wire gauge.. It isn't done because the wire can't handle the current, it is done to reduce the voltage loss.

The smaller wire size, the higher the resistance, higher the resistance the lower voltage you get at the end of the wire.

This becomes even more of an issue with LONGER trailers where there is more wire involved which equals even more wire resistance.

More wire resistance equals lower voltage present at the brake magnets.

Lower voltage at the brake magnets equals LESS CURRENT DRAWN BY THE MAGNETS.

This is BASIC DC ELECTRICITY 101.

Some controllers may overcome SOME of the problem by being a bit more efficient electrically wise, but not ALL of the problem.

Replacing the IBC with aftermarket is simply putting a bandaid on the real problem.. But if you like fixing everything with bandaids, then go for it. I would rather tackle the problem without resorting to bandaids.

The problem is more on the TRAILER END than on the controller end and the ones that experienced not enough braking and fixed it with an aftermarket controller simply bandaided and hid the problem with the trailer wiring.

RV manufacturers are known to be cheap, they tend to use whatever leftovers they have. I had one RV that had no less than three factory splices from the trailer tongue to the first axle.. And that was on a 20ft TT.. Talk about being cheap! They basically took the cut off scraps of wire to build that trailer.. When I got that trailer the brakes barely worked. That's when I discovered the ugly truth. Every single splice had severe corrosion.

ivbinconned

highway 16

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Posted: 10/09/22 11:44am Link  |  Quote  |  Print  |  Notify Moderator

Where did you mount it. Can you reach it comfortably. I like to use it manually if ever on ice.


Ram and 34 ft Cedar Creek

ivbinconned

highway 16

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Posted: 10/09/22 11:47am Link  |  Quote  |  Print  |  Notify Moderator

That will be my first step. Replacing all the wires.

otrfun

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Posted: 10/13/22 10:07am Link  |  Quote  |  Print  |  Notify Moderator

Gdetrailer wrote:

otrfun wrote:

Mmaxed wrote:

Gdetrailer wrote:

Believe it or not, your IBC is much better over any of the current aftermarket controllers even with some of the short comings of it.
Absolutely not true, if his Ram is like my '15 was from the factory.

Someone at Ram decided that below 30 mph the trailer brakes would only need about 60% input. On the bigger brakes, 12" x 3" if memory served it was dangerous. More than one fellow reported rolling through an intersection. Ram did update the programming. My 2020 has very good trailer braking.
Lot of discussion ref the shortcomings of the 2013-2016 Ram IBC a few years back. The IBC on our '16 Ram 3500 never provided more than 2.2a braking current at each wheel---even with every internal preset set for absolute heavy, maximum braking. Got a full 3a powering the trailer brakes directly via battery. The IBC worked reasonably well under normal conditions. However, for emergency braking---it was sorely lacking. Bypassed the IBC and installed a Tekonsha P3. Problem solved---3a at every wheel if/when needed.
And once again, you CAN'T have AMPS without VOLTAGE.

Part of the problem with not getting more than 2.2 AMPS is from WIRE RESISTANCE. RV manufacturers take the low road on wire size, using the smallest wire gauge they can get away with. Just because the wire gauge can handle the max current of the circuit doesn't always mean it is the best size to use. Even in 120V/240V AC circuits there is a wire size table that calculates to correct wire size for the distance. Once you pass a certain length the tables tell you to use a larger wire gauge.. It isn't done because the wire can't handle the current, it is done to reduce the voltage loss.

The smaller wire size, the higher the resistance, higher the resistance the lower voltage you get at the end of the wire.

This becomes even more of an issue with LONGER trailers where there is more wire involved which equals even more wire resistance.

More wire resistance equals lower voltage present at the brake magnets.

Lower voltage at the brake magnets equals LESS CURRENT DRAWN BY THE MAGNETS.

This is BASIC DC ELECTRICITY 101.

Some controllers may overcome SOME of the problem by being a bit more efficient electrically wise, but not ALL of the problem.

Replacing the IBC with aftermarket is simply putting a bandaid on the real problem.. But if you like fixing everything with bandaids, then go for it. I would rather tackle the problem without resorting to bandaids.

The problem is more on the TRAILER END than on the controller end and the ones that experienced not enough braking and fixed it with an aftermarket controller simply bandaided and hid the problem with the trailer wiring.

RV manufacturers are known to be cheap, they tend to use whatever leftovers they have. I had one RV that had no less than three factory splices from the trailer tongue to the first axle.. And that was on a 20ft TT.. Talk about being cheap! They basically took the cut off scraps of wire to build that trailer.. When I got that trailer the brakes barely worked. That's when I discovered the ugly truth. Every single splice had severe corrosion.
Just because I didn't mention voltage does not mean I did not measure voltage. You could have simply asked me what my voltage readings were and saved yourself all the time and energy elaborating on Basic Electricity 101. Since this seems to be a very sensitive issue with you I'll provide you with a bit more detail.

I measured voltage (using a Fluke 7-600 VM) and current (using an Amprobe 320 DC clamp-on ammeter) 12" from the brake magnets, so nearly ALL the losses in the trailer wiring were taken into account with these readings. Voltage always remained >12.0v with the IBC, battery, and Tekonsha P3 in circuit with maximum braking current applied to 4 brake assemblies (~2.2a/8.8a, ~3a/12a, and ~3a/12a, respectively; source battery voltage for IBC, battery, and P3 was 12.5 - 12.7v). Clearly, the trailer's wiring was more than adequate and *not* an issue in this scenario. I might add this particular trailer had approx. 20 ft of 10 gauge wire running from the 7-pin connector to the axles (2 axles, 4 brakes), which kept voltage drop <=5%.

In light of the above voltage and current readings, it is more than obvious the IBC was the limiting factor in terms of total braking current (~8.8a vs. ~12a), and *not* the trailer wiring.

* This post was last edited 10/13/22 04:19pm by otrfun *   View edit history

dedmiston

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Posted: 10/13/22 10:48am Link  |  Quote  |  Print  |  Notify Moderator

otrfun wrote:

You could have simply asked me what my voltage readings were and saved yourself all the time and energy elaborating on Basic Electricity 101. Since this seems to be a very sensitive issue with you I'll provide you with a bit more detail.


It's because he's intense. He's intense and kind of a blowhard. He only has one gear that way. I've asked him to dial it back for years, but this is what we get: intense blowhardy mansplaining. Sometimes it's lovable, but lots of times it isn't.


2014 RAM 3500 Diesel 4x4 Dually long bed. AISIN trans & 4.10 rear. B&W RVK3600 hitch • 2015 Crossroads Elevation Homestead Toy Hauler ("The Taj Mahauler") • Hooligan #3

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fj12ryder

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Posted: 10/13/22 12:14pm Link  |  Quote  |  Print  |  Notify Moderator

Finally some that feels the same as I. [emoticon]


Howard and Peggy

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MFL

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Posted: 10/13/22 12:28pm Link  |  Quote  |  Print  |  Notify Moderator

Agree with last couple posts! They are short, and to the point!

However the blowhard in question, is not the only one on these forums. In fact many times these know it alls are right/helpful, but get so far off track, they are only interrupting, good posts made by other knowledgeable members.

Jerry





Grit dog

Black Diamond, WA

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Posted: 10/13/22 01:06pm Link  |  Quote  |  Print  |  Notify Moderator

dedmiston wrote:

otrfun wrote:

You could have simply asked me what my voltage readings were and saved yourself all the time and energy elaborating on Basic Electricity 101. Since this seems to be a very sensitive issue with you I'll provide you with a bit more detail.


It's because he's intense. He's intense and kind of a blowhard. He only has one gear that way. I've asked him to dial it back for years, but this is what we get: intense blowhardy mansplaining. Sometimes it's lovable, but lots of times it isn't.


Lol [emoticon]


2016 Ram 2500, MotorOps.ca EFIlive tuned, 5” turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

ivbinconned

highway 16

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Posted: 10/16/22 04:53am Link  |  Quote  |  Print  |  Notify Moderator

Different issue but I have another question. Testing voltage at the truck battery while at idle I get a reading of over 14 volts.
At the trailer plug the “battery” test at about 12.3!
Normal??
Is this why after a day of driving the house batteries have gained nothing much at all ?

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